Dn500 Pn10 Pressure Flanges Forged Flat Welded Flange

Dn500 Pn10 Pressure Flanges Forged Flat Welded Flange

Core Features

  • Large Diameter Sizing (DN500 / 20-Inch Metric Sizing): Precision-machined to interface with standard DN500 (20″ Nominal Pipe Size) pipeline systems, ensuring exact slip-over clearance for large-bore heavy industrial conduits.
  • PN10 Low-to-Medium Pressure Rating: Engineered to safely handle internal fluid working pressures up to 10 Bar (approximately 145 PSI) under standard ambient temperature parameters, making it the industrial standard for bulk utility infrastructure.
  • Forged Microstructural Density: Hot-forged from premium steel billets to eliminate internal gas pockets, casting voids, and micro-cracks, ensuring high tensile strength and burst-pressure safety under continuous load.
  • Hubless Flat-Plate Geometry: Features a completely flat, collarless profile that slides directly over the end of the pipe. This geometry requires less raw material, drastically reducing the component’s weight and cost compared to massive, hubbed alternatives.
  • Double Fillet Weld Attachment: Designed for permanent installation using both internal and external fillet welds, creating a robust mechanical joint that evenly distributes structural strain along the large-diameter pipe wall.

At Kriloha Gaskets & Hardware, we recognize that managing large-diameter pipelines requires balancing absolute mechanical security with structural value. Our Forged DN500 PN10 Flat Welded Plate Flanges represent our engineered answer for “Large-Diameter-Joint-Security” and “Flawless-Flat-Alignment.” As a premier supplier of high-performance fluid handling and sealing interfaces, Kriloha utilizes controlled forging methods to ensure that our large-bore plate flanges provide maximum physical resilience under industrial pressure loads.

The engineering of our large-bore plate flange program is founded on Metallurgical-Traceability and Geometric-Perfection. Forged from certified raw steel billets rather than lower-grade cast alternatives, our flanges eliminate internal porous pockets and stress points. The refined metal grain structure smoothly traces the flat contour of the plate, providing the structural modulus required to withstand high bolt-torque demands across the 20-bolt pattern without bowing or warping. At Kriloha, we precision-machine the flat sealing surface—standardized to the European Type A (Flat Face) or Type B (Raised Face) configurations—and finish them with controlled phonographic serrations that mechanically grip the gasket matrix to resist blowout under sudden system pressure spikes.

Manufacturing and provisioning these critical flow-control connection pieces involves strict Dimensional Tolerance Checks, Volumetric Material Inspections, and Face Roughness ($R_a$) Calibration. We collaborate directly with your project engineering and facility maintenance teams to supply precise internal bores tailored to standard pipe outer diameters and specific wall-thickness schedules. By choosing Kriloha Gaskets & Hardware, you are investing in a “Future-Proof” industrial partnership that prioritizes your system’s lifetime reliability through superior metallurgy and micro-tolerance engineering.

Primary Use Cases

  • Municipal Water Supply & Sewage Headers: Standard connection interfaces for large-bore water filtration plants, heavy sewage drainage networks, and pumping stations.
  • Industrial Cooling Water Systems: Main loop distribution headers for open or closed cooling tower water circuits inside factories, refineries, and power plants.
  • Low-Pressure Compressed Air & Gas Lines: High-density flat interfaces for massive factory air intake manifolds, ventilation lines, and exhaust blower systems.
  • Bulk Agricultural Irrigation Networks: Cost-effective, robust manifold connections for large-scale agricultural water distribution and high-volume pump arrays.
  • Modular Industrial Skids: Compact structural flanges used to connect large prefabricated utility piping segments to flat-faced valves, storage tanks, and strainers.

Frequently Asked Questions (FAQs)

What does the “DN500” designation mean compared to traditional inch sizing?

DN500 stands for Diameter Nominal 500mm, which is the metric equivalent to a standard 20-inch Nominal Pipe Size (NPS). It signifies that the internal bore of the flange is precision-machined to slide directly over a standard 20-inch outer diameter industrial pipe.

Why choose a hubless “Flat Welded Flange” instead of a Weld Neck flange for a DN500 line?

At a massive scale like DN500 (20 inches), a hubbed or tapered weld neck flange becomes incredibly heavy and expensive due to the massive volume of raw material required. A flat plate flange completely lacks a raised hub, making it a highly compact, lightweight, and cost-effective alternative for standard PN10 pressure infrastructures where extreme structural fatigue is not present.

What specific welding configuration is required to install a flat plate flange?

A slip-on plate flange requires a double fillet weld setup for proper installation: one robust fillet weld around the rear side where the plate meets the outer diameter of the pipe wall, and a secondary fillet weld along the inside bore face where the pipe end sits flush with the flange face.

What type of anti-rust treatment is applied to these large carbon steel flanges?

Because carbon steel is vulnerable to atmospheric rust, our flanges come standard with a protective anti-rust coating, such as a light black/yellow lacquer or a rust-preventative oil finish. The sealing face features a standard turned serration profile optimized to prevent gasket displacement under pressure.

Are customized inner diameters or material test reports available?

At Kriloha Ltd., quality assurance is completely non-negotiable. Every shipment can be accompanied by certified Material Test Reports (MTRs) outlining full chemical composition and mechanical properties. Furthermore, our flexible CNC machining lines allow us to custom-bore the inner diameter to match your proprietary tube gauges or unique structural layout constraints without extensive tooling delays.

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