A105 Plate Carbon Steel Slip Flange Dn 400 Pn10

A105 Plate Carbon Steel Slip Flange Dn 400 Pn10

Core Features

  • ASTM A105 Killed Carbon Steel: Forged from high-grade carbon steel optimized for ambient- and higher-temperature service, offering high yield strength and structural toughness for industrial utility loops.
  • Large Diameter Sizing (DN400 / 16-Inch Metric Size): Precision-machined to fit standard DN400 (16″ Nominal Pipe Size) pipelines, ensuring exact alignment and slip-over clearance for heavy-duty piping systems.
  • PN10 Low-to-Medium Pressure Rating: Engineered to safely handle system working pressures up to 10 Bar (approximately 145 PSI) at ambient temperatures, serving as the industry benchmark for large-diameter liquid and gas utility networks.
  • Hubless Plate Design (Slip-on Type): Features a completely flat, collarless profile that slides over the outer diameter of the pipe end. This configuration is highly cost-effective and space-efficient for large-scale lines, minimizing raw material costs.
  • Dual Fillet Weld Structure: Attached via both internal and external fillet welds, creating a robust mechanical joint that evenly distributes structural strain and helps absorb systemic vibrations along the pipe wall.

At Kriloha Gaskets & Hardware, we recognize that managing large-diameter pipelines requires balancing absolute mechanical security with structural value. Our A105 Carbon Steel DN400 PN10 Plate Flanges represent our engineered answer for “Large-Diameter-Joint-Security” and “Flawless-Flat-Alignment.” As a premier supplier of high-performance fluid handling and sealing interfaces, Kriloha utilizes controlled forging methods to ensure that our carbon steel plate flanges provide maximum physical resilience without the bulk or cost of traditional hubbed alternatives.

The engineering of our large-bore plate flange program is founded on Metallurgical-Traceability and Geometric-Perfection. Forged from certified ASTM A105 carbon steel billets rather than lower-grade cast alternatives, our flanges eliminate internal voids and stress pockets. The refined metal grain structure smoothly traces the flat geometry of the plate, providing the structural modulus required to withstand high bolt-torque demands across the 16-bolt pattern without bowing or warping. At Kriloha, we precision-machine the flat sealing surface—standardized to the European Type A (Flat Face) or Type B (Raised Face) configurations—and finish them with controlled phonographic serrations that mechanically grip the gasket matrix to resist blowout under sudden system pressure spikes.

Manufacturing and provisioning these critical flow-control connection pieces involves strict Dimensional Tolerance Checks, Volumetric Material Inspections, and Face Roughness ($R_a$) Calibration. We collaborate directly with your project engineering and facility maintenance teams to supply precise internal bores tailored to standard pipe outer diameters and specific wall-thickness schedules (such as Schedule 20 or 40 matching). By choosing Kriloha Gaskets & Hardware, you are investing in a “Future-Proof” industrial partnership that prioritizes your system’s lifetime reliability through superior carbon metallurgy and micro-tolerance engineering.

Primary Use Cases

  • Large-Scale Water & Sewage Pipelines: Standard connection interfaces for municipal water filtration networks, heavy drainage lines, and effluent treatment facilities.
  • Industrial Cooling Water Loops: Main header connections for open or closed cooling tower water distribution inside factories and power plants.
  • Low-Pressure Compressed Air Systems: High-density flat interfaces for large-diameter factory air supply lines and intake manifolds.
  • Non-Potable & Bulk Irrigation Networks: Cost-effective, robust connections for massive agricultural water manifolds and pump stations.
  • Ventilation & Exhaust Air Ducting: Secure connection flanges for industrial flue gas, low-temperature ventilation ducts, and blower systems.

Frequently Asked Questions (FAQs)

What does the “DN400” designation mean compared to standard inch sizing?

DN400 stands for Diameter Nominal 400mm, which is the metric metric equivalent to a standard 16-inch Nominal Pipe Size (NPS). It signifies that the flange bore is designed to slide directly over a standard 16-inch outer diameter industrial pipe.

Why choose a hubless “Plate Flange” instead of a Weld Neck or standard hubbed Slip-On flange for a DN400 line?

At a large scale like DN400 (16 inches), a hubbed or tapered weld neck flange becomes significantly heavy and expensive due to the massive volume of raw material required. A flat plate flange (EN 1092-1 Type 01) completely lacks a raised hub, making it a highly compact, lightweight, and cost-effective alternative for standard PN10 pressure infrastructures.

What is the standard welding configuration for a DN400 Slip-on Plate flange?

A slip-on plate flange requires a double fillet weld setup for proper installation: one robust fillet weld around the rear side where the plate meets the outer diameter of the pipe wall, and a secondary fillet weld along the inside bore face where the pipe end sits flush with the flange face.

What type of anti-rust treatment is applied to these A105 carbon steel flanges?

Because carbon steel is vulnerable to atmospheric rust, our flanges come standard with a protective anti-rust coating, such as a light black/yellow lacquer or a rust-preventative oil finish. The sealing face features a standard turned serration profile optimized to prevent gasket displacement under pressure.

Are customized inner diameters or material test reports available?

At Kriloha Ltd., quality assurance is completely non-negotiable. Every shipment can be accompanied by certified Material Test Reports (MTRs) outlining full chemical composition and mechanical properties. Furthermore, our flexible CNC machining lines allow us to custom-bore the inner diameter to match your proprietary tube gauges or unique structural layout constraints without extensive tooling delays.

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