Stainless Steel Dn50XDn40 Reduced Slip On Flange

Stainless Steel Dn50XDn40 Reduced Slip On Flange

Core Features

  • Specialized Concentric Reducing Geometry (DN50 × DN40): Engineered as a space-saving reducing connection. It features the overall exterior dimensions, bolt hole circle, and thickness of a standard DN50 (2-Inch Nominal Pipe Size) flange, but is machined with a smaller internal clearance bore tailored to fit a DN40 (1.5-Inch Nominal Pipe Size) pipe.
  • Seamless Pipeline Transitioning: Eliminates the need for an additional, independent concentric pipe reducer fitting in the pipeline. This allows engineers to drop pipe sizes directly at the flanged connection point, saving valuable physical space and minimizing component costs.
  • Premium Austenitic Stainless Steel Core: Forged from high-grade stainless steel (typically Grade 304L or 316L), providing excellent protection against atmospheric rust, chemical oxidation, and pitting from industrial process media.
  • Double Fillet Weld Joint Security: Attached to the smaller DN40 pipe by sliding directly over its outer diameter. The joint is secured using a robust double fillet weld—one tracking the exterior hub neck and a secondary weld inside the bore—forming a highly stable, leak-proof mechanical connection.
  • Precision CNC Face Sealing: The mating face is precision-machined on multi-axis CNC machines to achieve parallel joint alignment and uniform gasket compression, finished with controlled micro-grooved phonographic or concentric serrations (Ra finish) to prevent fluid blowout under pressure surges.

At Kriloha Gaskets & Hardware, we recognize that modern fluid networks demand components that seamlessly combine structural rigidity with intelligent layout flexibility. Our Stainless Steel DN50 × DN40 Reducing Slip-On (SO) Flanges represent our engineered answer for “Compact-Line-Transitioning” and “Zero-Flexing-Integrity” across primary processing arrays. As a leading premier supplier of high-performance flow control elements and pipeline interfaces, Kriloha utilizes automated multi-axis production workflows to ensure that our reducing configurations provide superior mechanical longevity compared to unpredictable cast alternatives.

The engineering of our reducing slip-on program is founded on Microstructural Uniformity and Deflection-Resistant Flatness. By prioritizing high-density hot-forging over lower-tier casting alternatives, the metal grain structure smoothly traces the contour of the flange ring and low-profile hub. This provides the structural modulus required to withstand intense bolt-torque demands across the standard DN50 bolt circle without bowing, warping, or undergoing structural relaxation over time. The reduced internal bore is precisely centered to maintain uniform fluid dynamics, while the “L-Grade” low-carbon threshold (in our 304L/316L offerings) prevents intergranular corrosion cracking along the weld line. At Kriloha, we precision-machine the flat sealing surface on advanced CNC turning centers, finishing them with controlled phonographic serrations ($R_a$ finish) that mechanically grip the gasket matrix to resist blowout under sudden system pressure cycles.

Manufacturing and provisioning these critical high-grade components involves strict Dimensional Tolerance Checks, Volumetric Material Inspections, and Surface Roughness Calibration. We collaborate directly with your project engineering, procurement, and facility maintenance teams to supply precise internal bores tailored to standard pipe outer diameters and unique wall-thickness schedules (such as Schedule 10S or Schedule 40S matching). By choosing Kriloha Gaskets & Hardware, you are investing in a “Future-Proof” industrial partnership that prioritizes your system’s lifetime reliability through superior metallurgy and micro-tolerance engineering.

Primary Industrial Applications

  • Process Line Size Reductions: Ideal for chemical, petrochemical, and refining loops where fluid lines must step down from a DN50 manifold header into a DN40 branch line or instrument bypass loop.
  • Pump & Valve Interfacing: Used to connect standard DN50 flow control valves, strainers, or pumps directly to smaller DN40 process piping without adding extra welding fittings.
  • Hygienic Process Pipelines: Clean-utility networks in pharmaceutical manufacturing, cosmetics packaging, dairy bottling plants, and food/beverage processing where non-porous stainless steel prevents fluid contamination and survives clean-in-place (CIP) steam washdowns.
  • Modular Industrial Process Skids: Compact structural mounting flanges used to securely link prefabricated manifolds directly to flat-faced or raised-face valves, strainers, and pressure vessels.
  • Commercial HVAC & Utility Risers: Space-saving connections for commercial facility heating lines, open/closed cooling towers, and chilled water distribution grids where line reduction is required in confined areas.

Frequently Asked Questions (FAQs)

What exactly is a “Reducing Slip-On Flange” and how does it save space?

A reducing slip-on flange has the outer dimensions (outer diameter, thickness, and bolt circle) of a larger pipe size (DN50), but an inner bore size designed to fit a smaller pipe size (DN40). In tight piping layouts, this allows you to connect a smaller pipe directly to a larger flanged valve or component without wasting physical space on a separate pipe reducer fitting.

What is the structural difference between a Slip-On (SO) flange and a standard Flat Plate flange?

While both types slide over the pipe outer diameter and utilize double fillet welding, a standard plate flange is completely flat and collarless. A Slip-On flange features a low-profile raised hub or collar surrounding the center bore. This hub provides additional structural reinforcement at the weld zone, helping to distribute pipeline stresses and making it better suited for slightly higher mechanical loads or vibration profiles.

What specific welding configuration is required to install a reducing slip-on flange?

A reducing slip-on flange requires a double fillet weld configuration for proper code-compliant installation:

One robust fillet weld around the exterior where the hub neck meets the outer diameter of the smaller (DN40) pipe wall.

A secondary fillet weld inside the bore, where the pipe end is slid back slightly (typically equal to the pipe wall thickness plus 3mm) from the flange face to prevent damaging the sealing surface during field welding.

When should I select Grade 316L stainless steel over Grade 304L for this product?

Grade 304L is highly economical and excellent for freshwater processing, commercial HVAC, standard food-grade utilities, and clean factory environments. If your pipeline is handling aggressive chemical acids, highly concentrated salt brines, or is installed in an offshore marine environment exposed to heavy salt spray, upgrading to Grade 316L (which contains molybdenum) is recommended to prevent pinhole pitting and weld-zone intergranular corrosion.

Are Material Test Reports (MTRs) provided with these reducing flanges from Kriloha?

At Kriloha Ltd., quality assurance is completely non-negotiable. Every shipment from our facility can be accompanied by comprehensive Material Test Reports (MTRs) confirming exact chemical compositions (including precise Carbon, Chromium, and Nickel content), hardness values, yield/tensile strength data, and explicit compliance with international industrial standards to guarantee complete code traceability.

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