Graphite Gasket Reinforced with Metal Mesh (Tanged/Perforated)

Graphite Gasket Reinforced with Metal Mesh (Tanged/Perforated)

Core Features

  • Mechanical Bonded Structure: Features a high-purity expanded graphite layer mechanically pressed into a tanged (perforated) or mesh metal insert, ensuring the layers stay bonded without the use of chemical adhesives.
  • Maximum Blow-out Resistance: The metal mesh acts as a high-strength internal anchor, making this the most robust sheet gasket for high-pressure surges and heavy-duty industrial piping.
  • Exceptional Crush Resistance: Engineered to withstand extremely high bolt loads and seating stresses that would cause unreinforced or foil-reinforced graphite to extrude or “flow” out of the flange.
  • Rugged Handling & Durability: The internal mesh provides a “stiffening” effect, allowing large or complex gaskets to be handled, cut, and installed in the field without the risk of tearing or cracking.
  • Superior Thermal Stability: Maintains a gas-tight seal in temperatures ranging from cryogenic (-240°C) up to 450°C in oxidizing environments, and significantly higher in steam or inert gas.
  • Anti-Stick Surface: Naturally self-lubricating graphite faces prevent the gasket from bonding to the flange, allowing for rapid and clean removal during maintenance.

At Kriloha Ltd., we understand that industrial environments are often unforgiving. While standard graphite is an excellent sealer, it often lacks the structural “grit” required for high-vibration or extreme-pressure applications. To bridge this gap, Kriloha Gaskets has developed the Mesh-Reinforced Expanded Graphite Gasket. As a premier global supplier of rubber seals and gaskets, we have engineered this composite material to provide the highest level of mechanical security in the expanded graphite category.

The construction of this gasket is a feat of mechanical engineering. It utilizes a central core of 316L Stainless Steel tanged metal (often referred to as “perforated” or “mesh”). During our high-pressure lamination process, the expanded graphite is literally forced into the metal perforations. This creates a mechanical “interlock” that eliminates the need for glues or binders—which can often fail at high temperatures. The result is a unified, high-strength sealing sheet that can withstand internal pressures and thermal shocks that would destroy standard gaskets.

The primary advantage of the Kriloha Mesh-Reinforced series is its Blow-out Security. In systems where pressure spikes are common, the internal metal mesh acts as a physical cage, preventing the graphite from being pushed out of the flange. Furthermore, the mesh provides a “stiffness” that is highly valued by maintenance crews. Large gaskets (up to 1500mm or more) can be lifted and placed into vertical flange gaps without the material flopping or snapping—a common frustration with pure graphite sheets.

As the industry’s top provider, Kriloha Ltd. ensures that every sheet is manufactured with Low-Sulfur, High-Purity Graphite. This is critical because the metal mesh is in constant contact with the graphite; any impurities could lead to localized pitting or corrosion of the stainless steel insert. By choosing Kriloha, you are opting for a product that combines the “flow” of graphite with the “force” of steel. It is the ultimate heavy-duty sealing solution for facilities that prioritize safety, longevity, and ease of installation in their most demanding piping systems.

Primary Use Cases

  • High-Pressure Steam & Condensate: The preferred “Workhorse” gasket for steam headers and thermal power plant distribution lines.
  • Bad-Actor Flange Joints: Ideal for older or slightly misaligned flanges where high bolt torque is required to achieve a seal.
  • Petrochemical & Refinery Service: Used in high-temperature hydrocarbon processing where fire-safety and mechanical strength are paramount.
  • Pumps, Valves, and Sight Glasses: Providing a rigid, reliable seal for high-vibration equipment and heavy-duty valve bonnets.
  • Large Diameter Pressure Vessels: Structural integrity for manway covers and vessel flanges that undergo significant thermal expansion.

FAQs

What is the difference between Foil-Reinforced and Mesh-Reinforced?

Foil uses a thin, flat sheet of metal, making it easier to cut. Mesh (Tanged) uses a perforated metal plate that “locks” the graphite in place, providing much higher blow-out resistance and mechanical strength.

Is this gasket harder to cut than other graphite sheets?

Yes. Because of the 316L stainless steel mesh, you will need heavy-duty shears, a gasket cutter, or a water-jet machine. It is not recommended to cut these with a standard utility knife.

Does the mesh insert cause flange damage?

No. The graphite layers on the outside are thick enough to protect the flange faces. The metal mesh is strictly an internal reinforcement and does not come into direct contact with the flange when properly torqued.

Can I use this for high-vibration applications like pumps?

Absolutely. The mechanical bond between the graphite and the mesh makes this the best graphite gasket for resisting the fatigue caused by high-frequency vibration.

What is the standard mesh material used by Kriloha?

Our standard insert is 316L Stainless Steel (0.1mm thickness), but we can also manufacture these with specialized inserts like Monel or Hastelloy for extremely corrosive chemical environments.

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