Graphite Gasket Reinforced With Metal Foil

Graphite Gasket Reinforced With Metal Foil

Core Features

  • Laminated Composite Structure: Features a high-purity expanded graphite face bonded to a precision-engineered 316L stainless steel foil insert (standard 0.05mm thickness).
  • Enhanced Blow-out Resistance: The internal metal foil acts as a structural spine, significantly increasing the gasket’s ability to withstand internal pressure surges and vacuum conditions.
  • Superior Handling Rigidity: Unlike fragile unreinforced graphite sheets, the foil reinforcement allows for easy cutting, transporting, and installing of large-diameter gaskets without cracking.
  • Wide Temperature Resilience: Operates reliably from cryogenic -240°C up to 450°C in oxidizing atmospheres, and much higher in inert environments.
  • High-Pressure Stability: Engineered to maintain its physical dimensions under high bolt loads, preventing the graphite from “extruding” or creeping out of the flange.
  • Anti-Stick Performance: Naturally self-lubricating graphite surfaces ensure the gasket does not bond to the flange, simplifying maintenance during turnarounds.

At Kriloha Ltd., we recognize that while pure expanded graphite is a legendary sealer, its inherent fragility can be a liability during the rigors of industrial installation. Large gaskets made of pure graphite can snap or tear under their own weight. To solve this, Kriloha Gaskets developed the Foil-Reinforced Expanded Graphite Gasket. As a leading supplier of high-performance rubber seals and gaskets, we have engineered this product to combine the world-class sealability of graphite with the mechanical “backbone” of stainless steel.

The architecture of this gasket consists of layers of high-purity expanded graphite mechanically or chemically bonded to a thin core of 316L Stainless Steel foil. At Kriloha, we utilize a proprietary bonding process that ensures the graphite remains permanently attached to the metal, even under extreme thermal cycling. The metal foil is invisible once installed, but it provides the necessary radial strength to prevent “blow-out”—a condition where internal pressure forces the gasket material out of the flange.

From a technical perspective, the Kriloha foil-reinforced series offers a significant advantage in Seating Stress Management. Because the foil provides a structural limit, the gasket can handle higher bolt loads than non-reinforced versions without the graphite “cold-flowing” or thinning out excessively. This makes it an ideal “Workhorse Gasket” for standard ASME B16.5 flanges. Furthermore, the 316L foil core provides a secondary layer of chemical protection, ensuring that even if the graphite surface is slightly compromised, the metal barrier remains intact.

As the industry’s top provider, Kriloha Ltd. ensures that our graphite is batch-tested for ultra-low sulfur and halogen content. This is vital because low-quality graphite can cause galvanic corrosion of the metal foil or the flange face itself. By choosing Kriloha, you are guaranteed a high-purity, long-life sealing solution that is easy for technicians to handle on-site, reduces the risk of installation damage, and provides the fire-safe security required for modern industrial safety protocols. Whether you are sealing a simple water line or a complex chemical reactor, our foil-reinforced gaskets deliver the perfect balance of flexibility and strength.

Primary Use Cases

  • Standard Pipe Flanges: The go-to solution for Class 150 and 300 piping in chemical and oil refineries.
  • Low-Pressure Steam Systems: Ideal for district heating and industrial steam distribution where ease of installation is key.
  • Pumps and Valve Bonnets: Providing a rugged, easy-to-cut seal for complex equipment housing.
  • Petrochemical Processing: Reliable sealing for volatile hydrocarbons where fire-safety and emission control are critical.
  • General Industrial Maintenance: A versatile “universal” gasket material for MRO (Maintenance, Repair, and Operations) departments.

FAQs

Why should I choose Foil-Reinforced over Pure Graphite?

Foil reinforcement makes the gasket much tougher. It prevents the gasket from breaking during handling and adds significant resistance against “blow-out” under high-pressure conditions.

Is it harder to cut than standard graphite?

It is slightly more resistant to cutting because of the 316L metal layer, but it can still be easily cut with standard industrial shears, punches, or water-jet tables.

What is the standard thickness of the metal foil?

Kriloha typically uses a 0.05mm (0.002″) thick 316L stainless steel foil, which provides the best balance of flexibility and structural reinforcement.

Can this gasket be used in fire-safe applications?

Absolutely. Both the graphite and the stainless steel foil are non-combustible. This gasket is inherently fire-safe and maintains its seal even during extreme temperature events.

Does the foil reinforcement affect the chemical resistance?

Because we use 316L Stainless Steel, the gasket maintains excellent resistance to most chemicals. For highly aggressive media that attack 316L, Kriloha can manufacture these with exotic foils like Monel or Nickel upon request.

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