Premium Mica Spiral Wound Gaskets

Premium Mica Spiral Wound Gaskets

Core Features

  • Ultra-High Temperature Threshold: Capable of withstanding continuous operating temperatures up to 1000°C (1832°F), significantly outperforming standard graphite-filled gaskets.
  • Phlogopite Mica Filler: Utilizes high-grade natural Phlogopite mica, known for its exceptional thermal stability and resistance to oxidation at extreme heats.
  • Superior Electrical Insulation: Unlike graphite, which is electrically conductive, mica acts as an excellent dielectric insulator, making it ideal for specialized electrochemical applications.
  • Chemical Stability: Highly resistant to a broad range of aggressive chemicals, including oxidizing acids and various industrial solvents.
  • Anti-Oxidation Barrier: The mineral structure of mica does not “burn off” or sublimate when exposed to air at high temperatures, ensuring long-term seal integrity.
  • High-Nickel Metallurgy: Typically manufactured with Inconel 600 or 310 Stainless Steel windings to ensure the metal carrier survives the same extreme temperatures as the filler.

At Kriloha Ltd., we understand that “extreme” is a relative term. While most industrial processes operate within the limits of flexible graphite, there is a specialized tier of engineering—found in aerospace, smelting, and advanced energy—where temperatures routinely exceed 600°C. In these environments, carbon-based seals simply cannot survive. The Kriloha Mica Spiral Wound Gasket is our definitive solution for these ultra-high temperature boundaries. As a global leader in high-performance sealing, Kriloha Gaskets has engineered this product to provide a permanent, non-oxidizing barrier for the world’s hottest piping systems.

The technical superiority of this gasket lies in its Phlogopite mica filler. Mica is a naturally occurring mineral with a plate-like crystalline structure that remains physically stable at temperatures where other materials vanish. While graphite begins to oxidize at 450°C in the presence of air, mica remains unaffected even at 1000°C. When Kriloha winds this mineral into our precision V-shaped metallic strips, we create a seal that acts like a “thermal shield.” This is particularly critical in applications like gas turbines or thermal oxidizers, where the seal must remain gas-tight for years without the risk of filler “burn-out.”

Furthermore, Kriloha’s Mica SWGs offer a unique advantage: electrical insulation. In many modern energy applications, such as high-temperature fuel cells or specialized electrolysis units, the gasket must seal the media while preventing electrical current from jumping between flanges. Because mica is a world-class dielectric, our gaskets provide this dual functionality flawlessly. We pair this mineral filler with specialized high-temperature alloys like Inconel 625 or 310 Stainless Steel, ensuring that the mechanical “spring” of the gasket is preserved even at a dull red heat.

As a top supplier of rubber seals and gaskets, Kriloha Ltd. applies the same rigorous quality standards to our mineral seals as we do to our elastomeric ones. We utilize a proprietary Mica-Binding process that ensures the mica flakes remain flexible during installation, allowing the gasket to conform to flange irregularities despite its high mineral content. When you specify a Kriloha Mica SWG, you are investing in a product that is designed to outlast the equipment it seals, providing undisputed thermal and electrical security in the most punishing environments known to industry.

Primary Use Cases

  • High-Temperature Fuel Cells: Providing electrical isolation and high-heat sealing for fuel cell stacks.
  • Exhaust Gas Recirculation (EGR) Systems: Managing searing exhaust temperatures in heavy-duty diesel engines.
  • Smelting and Metal Refining: Sealing connections in furnaces and molten metal processing equipment.
  • Turbo-Machinery: Ideal for high-heat turbine housing gaskets where standard materials would oxidize.
  • Electrochemical Reactors: Used in processes requiring both high-temperature sealing and electrical insulation between components.

FAQs

What is the main advantage of Mica over Graphite?

Oxidation resistance. At temperatures above 500°C, graphite will oxidize and eventually disappear. Mica is a mineral that does not oxidize, meaning it maintains its volume and seal even at 1000°C.

Is a Mica gasket as “soft” as a Graphite gasket?

No. Mica is naturally firmer than graphite. Consequently, Kriloha Mica SWGs require a higher seating stress (bolt load) to achieve an initial gas-tight seal. We recommend checking our torque specifications before installation.

Does Mica conduct electricity?

No. Unlike graphite, mica is an electrical insulator. This makes it the preferred choice for applications where the gasket must prevent electrical conductivity between flange faces.

Can I use a Mica gasket for high-pressure steam?

Yes, it is excellent for superheated steam. However, for standard saturated steam under 450°C, flexible graphite is usually preferred due to its better conformability at lower bolt loads.

What metallic winding should I pair with Mica?

To match the 1000°C capability of the mica, Kriloha recommends using Inconel 600, 625, or 310 Stainless Steel. Using standard 304 or 316L stainless steel will limit the gasket’s temperature range to approximately 550°C.

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